Smash Burgers with Baconnaise Sauce

These Smash Burgers with Baconnaise Sauce bring serious grillhouse flavor right to your backyard. Using the classic smash burger technique—pressing 80/20 ground chuck onto a hot griddle—you get ultra-crispy, caramelized edges with a juicy center. Paired with a rich, smoky Baconnaise sauce made from crispy bacon, mayo, and bold spices, these burgers are over-the-top indulgent yet surprisingly easy to make. Ideal for BBQs, game day, or a weekend dinner upgrade.

Full Recipe: 

Ingredients

For the Smash Burgers:

  • 2 pounds ground chuck (80/20), formed into 1/3 lb balls

  • 2 white onions, thinly sliced (preferably with a mandoline)

  • 1/2 pound bacon, crispy and chopped

  • Salt, pepper, garlic (for seasoning)

  • Mustard (for cooking)

  • Pepper jack cheese, sliced

  • Burger buns, toasted

  • Avocado oil (for cooking)

For the Baconnaise Sauce:

  • 1/2 cup mayonnaise

  • 2 tablespoons ketchup

  • 2 tablespoons mustard

  • 1/2 pound crispy chopped bacon

  • 1 tablespoon Worcestershire sauce

  • 1 tablespoon apple cider vinegar

  • 1 tablespoon all-purpose rub (salt, pepper, garlic)

  • 1 tablespoon red pepper flakes

Directions

  1. Prep the Patties: Form ground chuck into 1/3 pound balls and refrigerate for 30 minutes to firm up.

  2. Prep the Onions: Thinly slice white onions with a mandoline. Blot dry with paper towels and refrigerate.

  3. Make the Baconnaise Sauce: In a bowl, combine all Baconnaise ingredients. Mix well and chill.

  4. Cook the Bacon: Crisp up the bacon in a pan. Chop finely and divide for sauce and burger topping.

  5. Heat the Griddle: Apply a thin layer of avocado oil over a hot griddle (medium-high heat).

  6. Smash the Burgers: Place burger balls on the hot surface. Add a pile of sliced onions on each. Smash down with a burger press. Season with salt, pepper, and garlic.

  7. Flip & Cheese: After 3–4 minutes, brush mustard on top, flip, and immediately top with pepper jack cheese. Cook for another 3 minutes until cheese melts.

  8. Toast Buns: While burgers finish, toast buns on the griddle.

  9. Assemble: Spread Baconnaise sauce on the bottom bun, stack two patties, top with extra sauce, and crown with the top bun. Serve hot.

Nutrients

Estimated per Double Burger (with bun and sauce):

  • Calories: ~850 kcal

  • Protein: ~45g

  • Fat: ~60g

  • Carbohydrates: ~30g

  • Saturated Fat: ~25g

  • Sodium: ~900mg

  • Sugar: ~6g

The Secret Weapon: Baconnaise Sauce

What really takes this recipe to another level is the Baconnaise sauce, a flavor-packed blend of crispy bacon, creamy mayonnaise, tangy vinegar, and bold spices. It’s rich, smoky, slightly spicy, and has just enough tang to cut through the richness of the beef and cheese.

Baconnaise doesn’t just work on burgers—it’s a sauce you’ll want to slather on sandwiches, dip fries into, or even drizzle over roasted vegetables. But when paired with a smash burger, it becomes part of an unforgettable culinary experience. The crispy bacon bits add texture, while the emulsified sauce clings perfectly to the burger and bun, adding moisture and complexity to every bite.

Why 80/20 Ground Chuck Is Key

Smash burgers need fat—and not just for flavor. The fat content in 80/20 ground chuck (80% lean, 20% fat) ensures the meat stays juicy and flavorful even when it’s pressed flat and cooked at high heat. The fat helps with caramelization and creates the signature crispy lacey edges that define a great smash burger.

Using a leaner cut will yield drier results, while fattier meat might break down too much or become greasy. 80/20 strikes the ideal balance, giving you structure, flavor, and indulgent richness in every bite.

The Role of Onions and Mustard in Flavor

Two unexpected but essential flavor components in this recipe are thinly sliced onions and mustard—both cooked directly into the burger patty. When smashed under the meat, onions caramelize and blend into the crust, infusing the burger with sweetness and depth. The thin slices almost dissolve into the beef, providing an incredible background flavor without dominating the bite.

Mustard, brushed onto the patties just before flipping, caramelizes slightly during cooking and adds a tangy, sharp kick. This method, often called a “mustard smash,” gives you the kind of layered flavor profile that feels elevated without complicating the process.

Cheese and Texture: Why Pepper Jack Works Best

Every great burger needs great cheese. In this recipe, pepper jack cheese is used not only for its meltability but also for its slight heat and bold flavor. Pepper jack stands up to the richness of the beef and the intensity of the Baconnaise without being overpowering. It melts beautifully over the hot patties, creating that gooey, melty layer that stretches when you take a bite.

Of course, you can experiment with your favorite cheeses, but the pepper jack adds a kick that plays well with the smoky bacon and the slight spice from the red pepper flakes in the sauce.

Toasted Buns: The Unsung Hero

The bun often goes unnoticed, but in a smash burger, it plays a critical role. You need a bun that’s soft enough to bite through easily but sturdy enough to hold up to the juicy patties, sauce, and melted cheese. Toasting the buns on the griddle during the final minutes of cooking adds both texture and flavor.

The slight crunch from the toasted surface contrasts beautifully with the juicy burger and creamy Baconnaise. Plus, a toasted bun holds the sauce in place better, preventing the dreaded soggy bottom.

Customization and Serving Ideas

One of the best parts of this recipe is how easily you can customize it. Want to make it even more indulgent? Add crispy onion rings, a fried egg, or pickled jalapeños. Prefer a lighter version? Serve it in a lettuce wrap or on a whole grain bun with a side of slaw.

You can also serve it as part of a burger bar setup—let guests build their own by offering a variety of cheeses, sauces, and toppings. It’s a crowd-pleasing option for gatherings, and the smash burger method means you can cook multiple patties quickly on a griddle or flat-top grill.

For sides, consider crinkle fries, sweet potato wedges, grilled corn on the cob, or even a cold pasta salad. A burger this rich also pairs beautifully with a crisp, acidic drink—think lemon iced tea, citrus soda, or a hoppy pale ale.

Nutritional Considerations

While this dish is indulgent, it’s worth noting that a double smash burger with Baconnaise is high in protein, providing around 45 grams per serving. It also contains a considerable amount of fat and calories—making it a dish best enjoyed in moderation or as a special treat.

You can lighten it up by using a single patty, choosing turkey or chicken instead of beef, using low-fat mayo in the sauce, or omitting the bacon altogether. Alternatively, replace the bun with a lettuce wrap to cut carbs without sacrificing satisfaction.

Why This Recipe Stands Out

This Smash Burger with Baconnaise Sauce recipe stands out for its perfect blend of simplicity and sophistication. It takes a universally loved food—burgers—and adds depth and texture through thoughtful elements like caramelized onions, mustard-seared patties, pepper jack cheese, and a bacon-infused sauce.

Every component is easy to make, but when assembled together, they create a restaurant-quality burger that’s incredibly satisfying. It’s the kind of recipe that becomes a regular in your rotation not just because it’s delicious, but because it delivers on so many levels—flavor, texture, speed, and flexibility.

Conclusion

Smash Burgers with Baconnaise Sauce are more than just a trend—they’re a celebration of bold flavor, indulgent textures, and smart techniques that elevate a humble burger into something unforgettable. With ultra-crispy beef patties, melty cheese, tangy mustard, and that luxurious, smoky Baconnaise, this dish is guaranteed to impress whether you’re hosting friends or treating yourself.

Try it once, and it’s bound to become a staple in your home cooking repertoire—a go-to recipe for when you want big flavor without the fuss. Whether you’re firing up the griddle for a party or craving comfort food with a twist, this burger delivers every single time.

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